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Mineral Insulated Cables
Product > Mineral Insulated Cables
What are Mineral Insulated Heating Cables?

Mineral insulated (MI) cable was introduced in the early 1950s as an electric powered alternative to steam and liquid heat tracing. MI cable is a constant wattage, series resistance heater in which the entire circuit acts as a continuous heating element.
 

How do they work?

Heat is generated by current flowing through a nichrome, copper, or other metal conductor, insulated with magnesium oxide and encapsulated in an outer metallic sheath of copper, stainless steel, Inconel, or other suitable metals (see picture right).

MI cable is capable of carrying high heating loads. Given the proper conductor and sheath alloys, it can be used in applications up to 800°C. Its high impact resistance and general ruggedness allows it to stand up to rough handling in the field. Circuits usually are factory fabricated to length prior to installation, which can be a source of problems when piping changes are made since installations are difficult to field modify.

 

Field fabrication of circuits is sufficiently complex that training of installation personnel should be supervised by a trained factory technician. MI cable system circuits must be individually designed, or variable-voltage controls must be provided to set circuit parameters. Voltage control may also be required for short lengths due to the low resistance.

As with all series circuits, a single break in the cable causes the entire system to fail (breaks in the outer sheathing can cause failure due to absorption of moisture and subsequent loss of insulating properties).

Circuits must be designed to limit surface temperature to a safe level or else controls must be used to prevent the possibility of over-heating or exceeding ratings in hazardous areas.

 
MAL Alloy 825 Sheathed Cable
MSS Stainless Steel Sheathed Cable
MCU Copper Sheathed Cable
The Heat Trace range of Mineral Insulated (MI) heating cables have been developed to meet the specific need for a cable having a high temperature capability and electrical resistance values needed for long circuit lengths.

To meet the requirement, Heat Trace have developed a range of Alloy 825 sheathed, Copper sheathed, and Stainless Steel sheathed heating cables to enable operating temperatures up to 600 Deg C, having resistance values ranging from 4 Ohms/km, up to 36100 Ohms/km.

MI Cables have excellent mechanical strength and are non-combustible. They are series resistance heaters which must be designed to provide the required heat output.

>> High performance output
>> Wide temperature range
>> Fire resistant
>> High mechanical resistance

The high temperature capabilities may be required for the following typical applications:

Nuclear Industry - Sodium loops
Building Industry - Bitumen / asphalt heating
Metal Forming Industry - Melting of low melt alloys

The ability to be easily formed into shapes is useful for tank / vessel heating where unusual shapes (cones, hoppers etc.) are encountered.

MI Cable may be used for most other general heat tracing applications if designed to provide the correct output. They may also be found in all underfloor (roads, ramps, sports grounds, horticultural, agricultural, space) heating duties where the mechanical strength of the cable is required.

For more details please ask for MAL datasheet HPDS460, MSS datasheet HPDS320, and/or MCU datasheet HPDS450

 
 

Meres Edge, Chester Road, Helsby, Frodsham, Cheshire, WA6 0DJ, UK.
Tel: +44 (0)1928 726 451 / 727 847 Fax: +44 (0)1928 727 846
Email: webenquiry@heat-trace.com
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